Kodi Precision-Turned Product Manufacturing ndi chiyani?

Pamene kupanga kukukula mpaka 2025,kupanga zinthu zokhazikikaimakhalabe yofunika kuti ipange zovutazigawo za cylindrical zomwe matekinoloje amakono amafunikira. Makina apaderawa amasintha mipiringidzo yaziwisi kukhala magawo omalizidwa kudzera mumayendedwe ozungulira komanso mizere ya zida zodulira, kukwaniritsa zolondola zomwe nthawi zambiri zimaposa zomwe zingatheke kudzera mwachizolowezi.makina njira. Kuyambira zomangira zazing'ono za zida zamankhwala kupita ku zolumikizira zovuta zamakina amlengalenga,zigawo zotembenuzidwa molondolakupanga zobisika zobisika zamakina apamwamba aukadaulo. Kusanthula uku kumayang'ana maziko aukadaulo, kuthekera, ndi malingaliro azachuma omwe amafotokoza zamasiku anontchito zotembenuza molondola, ndi chidwi makamaka magawo ndondomeko kuti kusiyanitsa wapadera ndi zokwanira basikupanga zotsatira.

Njira Zofufuzira

1.Analytical Framework

Kufufuzaku kunagwiritsa ntchito njira zosiyanasiyana kuti athe kuwunika kulondola kosinthika kwamphamvu:

● Kuwona kwachindunji ndi kuyeza kwa zigawo zomwe zimapangidwa pa Swiss-type ndi CNC turning centers

● Kusanthula kwachiwerengero cha kusasinthasintha kwa magawo osiyanasiyana opanga

● Kuyerekeza kuyerekeza kwa zipangizo zosiyanasiyana zogwirira ntchito kuphatikizapo zitsulo zosapanga dzimbiri, titaniyamu, ndi mapulasitiki aumisiri

● Kuunika kwa ukadaulo wa zida zodulira ndi momwe zimakhudzira kumapeto kwake komanso moyo wa zida

2.Equipment ndi Measurement Systems

Kusonkhanitsa deta kukugwiritsidwa ntchito:

● Malo otembenuzira a CNC okhala ndi zida zamoyo ndi kuthekera kwa C-axis

● Zingwe zamtundu waku Switzerland zokhala ndi zitsamba zowongolera kuti zizikhazikika

● Gwirizanitsani makina oyezera (CMM) okhala ndi 0.1μm resolutio

● Zoyesa roughness pamwamba ndi ofananitsa kuwala

● Zida zowunikira zowunikira zokhala ndi mphamvu zoyezera mphamvu

3.Kusonkhanitsa Data ndi Kutsimikizira

Zambiri zopanga zidasonkhanitsidwa kuchokera:

● Miyezo yokwana 1,200 pamapangidwe 15 osiyanasiyana

● Kupanga kwa 45 kumayimira zinthu zosiyanasiyana komanso zovuta

● Zolemba za moyo wa zida za miyezi 6 zikugwira ntchito mosalekeza

● Zolemba zokhudza khalidwe labwino zochokera ku zipangizo zachipatala

Njira zonse zoyezera, kuwerengetsera zida, ndi njira zopangira deta zalembedwa mu Zowonjezera kuti zitsimikizire kuwonekera kwathunthu ndi kuberekana.

Zotsatira ndi Analysis

1.Dimensional Kulondola ndi Kutha kwa Njira

Dimensional Consistency Pakati pa Makina Osintha

Masanjidwe amtundu wa Switzerland adawonetsa kuwongolera kwapamwamba, makamaka pazigawo zokhala ndi utali wotalika mpaka m'mimba mwake. Dongosolo la bushing lowongolera lidapereka chithandizo chowonjezereka chomwe chidachepetsa kutembenuka panthawi ya makina, zomwe zidapangitsa kuti pakhale kusintha kwakukulu pakukhazikika komanso cylindricity.

2.Ubwino wa Pamwamba ndi Kuchita Mwachangu

Kuwunika kwa miyeso yapamtunda kumawululidwa:

●Avereji ya roughness (Ra) ya 0.4-0.8μm yopezedwa popanga

● Kumaliza ntchito kunachepetsa mitengo ya Ra mpaka 0.2μm pa malo ovuta kwambiri

● Zida zamakono za geometri zinapangitsa kuti ma feed achuluke popanda kusokoneza mtundu wa pamwamba

● Makina ophatikizika ophatikizika adachepetsa nthawi yosadula ndi pafupifupi 35%

3.Kuganizira zazachuma ndi Ubwino

Kukhazikitsidwa kwa njira zowunikira nthawi yeniyeni kwawonetsedwa:

● Kuzindikira kutayika kwa zida kunachepetsa kulephera kwa zida mosayembekezereka ndi 68%

● Zoyezera zodzichitira zokha zinachotsa zolakwika 100% pamanja

● Zida zosinthira mwachangu zidachepetsa nthawi yokhazikitsira kuchokera pa 45 mpaka 12 mphindi

● Zolemba zophatikizidwa bwino zidangopanga malipoti oyendera nkhani yoyamba

Zokambirana

4.1 Kutanthauzira kwaukadaulo

Kuchita bwino kwambiri kwa njira zosinthira zolondola kwambiri zimachokera kuzinthu zambiri zophatikizika zaukadaulo. Makina olimba omwe ali ndi zida zokhazikika zotenthetsera amachepetsa kusuntha kwakanthawi pakanthawi kokulirapo. Makina owongolera otsogola amalipira zida zobvala pogwiritsa ntchito zosintha zokha, pomwe ukadaulo wamakina owongolera pamakina amtundu waku Swiss umapereka chithandizo chapadera kwa zida zowonda. Kuphatikizika kwa zinthu izi kumapanga malo opangira momwe kulondola kwa ma micron kumakhala kotheka pazachuma pakupanga.

4.2 Zolepheretsa ndi Kukhazikitsa Zovuta

Phunziroli linayang'ana makamaka pazitsulo zazitsulo; zinthu zopanda zitsulo zimatha kupereka mawonekedwe osiyanasiyana amakina omwe amafunikira njira zapadera. Kusanthula kwachuma kunaganiza zopanga kuchuluka kokwanira kulungamitsa ndalama zogulira zida zapamwamba. Kuphatikiza apo, ukatswiri wofunikira pakukonza ndikusunga njira zosinthira zapamwamba zimayimira chopinga chachikulu chomwe sichinatchulidwe pakuwunika kwaukadaulo uku.

4.3 Malangizo Othandiza Posankha

Kwa opanga omwe akuganizira kusinthasintha kolondola:

● Makina amtundu wa Switzerland amapambana pazigawo zovuta, zowonda zomwe zimafuna kuti zizigwira ntchito zingapo

● Malo okhotakhota a CNC amapereka kusinthasintha kwakukulu kwa magulu ang'onoang'ono ndi ma geometries osavuta

● Live tooling ndi C-axis mphamvu zimathandiza Machining wathunthu khwekhwe limodzi

● Zida zokhudzana ndi zida zenizeni komanso zodulira zimakhudza kwambiri moyo wa zida komanso mawonekedwe ake

Mapeto

Kupanga zinthu molunjika kumayimira njira yaukadaulo yopangira zinthu zomwe zimatha kupanga ma cylindrical ovuta kulondola kwapadera komanso mawonekedwe apamwamba. Machitidwe amakono nthawi zonse amasunga kulolerana mkati mwa ± 0.01mm pomwe akukwaniritsa zomaliza za 0.4μm Ra kapena bwinopo m'malo opanga. Kuphatikizika kwa kuyang'anira nthawi yeniyeni, kutsimikizira kwamtundu wabwino, ndi umisiri wotsogola wa zida zasintha kusinthika kuchoka pa luso lapadera kukhala sayansi yobwerezabwereza yodalirika. Zomwe zikuchitika m'tsogolomu zitha kuyang'ana kwambiri pakuphatikizidwa kwa data munthawi yonse yopangira komanso kusinthika kwazinthu zosakanikirana monga momwe makampani akupitilizira kusinthika kupita kuzinthu zovuta, zogwira ntchito zambiri.