Momwe Mungathetsere Malo Osauka Malizitsani pa Titanium CNC Parts ndi Coolant Optimization

Titaniyamu's osauka matenthedwe madutsidwe ndi mkulu mankhwala reactivity kumapangitsa kuti sachedwa kuwonongeka pamwamba pa nthawiCNC makina. Ngakhale zida za geometry ndi zida zodulira zimaphunziridwa bwino, kukhathamiritsa kozizira kumakhalabe kosagwiritsidwa ntchito m'makampani. Kafukufukuyu (omwe adachitika mu 2025) amayang'ana kusiyana kumeneku pakuwunika momwe kuperekera zoziziritsa kukhosi kumasinthira kumalizidwa bwino popanda kusokoneza ntchito.

Njira

1. Mapangidwe Oyesera

●Zofunika:Ndodo za Ti-6Al-4V (Ø50mm)

●Zida:5-axis CNC yokhala ndi zoziziritsa kukhosi (kupanikizika kosiyanasiyana: 20-100 bar)

●Metrics Kutsatiridwa:

Pamwamba pa roughness (Ra) kudzera kukhudzana profilemeter

Chovala chakumbali cha chida pogwiritsa ntchito kujambula kwa microscope ya USB

Kudulira zone kutentha (FLIR kamera yotentha)

2. Repeatability Controls

● Kubwereza katatu koyesa pagawo lililonse

● Zida zoyikapo zimasinthidwa pambuyo poyesera

● Kutentha kozungulira kunakhazikika pa 22°C ±1°C

Zotsatira & Analysis

1. Coolant Pressure vs. Surface Finish

●Kupanikizika (bar):20 50 80

●Avg. Ra (μm) :3.2 2.1 1.4

●Zida Zovala (mm):0.28 0.19 0.12

Kuzizira kwambiri (80 bar) kunachepetsa Ra ndi 56% motsutsana ndi maziko (20 bar).

2. Maonekedwe a Nozzle Positioning

Milomo yopindika (15° kunsonga ya chida) inapambana ma radial setups ndi:

● Kuchepetsa kutentha ndi 27% (zambiri za kutentha)

●Kuwonjezera moyo wa zida ndi 30% (miyezo ya zovala)

Zokambirana

1. Njira Zofunikira

●Kutuluka kwa Chip:Choziziritsa chothamanga kwambiri chimaphwanya tchipisi tambiri, ndikuletsa kudulanso.

●Thermal Control:Kuziziritsa komweko kumachepetsa kusokoneza kwa workpiece.

2. Zochepa Zothandiza

● Imafunika kukhazikitsidwa kwa CNC kosinthidwa (kuchuluka kwa mpope wa mipiringidzo 50)

● Zosatsika mtengo popanga zida zotsika

Mapeto

Kukhathamiritsa kozizira kozizira ndi kulumikizana kwa nozzle kumapangitsa kuti titaniyamu ikhale pamwamba. Opanga ayenera kuika patsogolo:

● Kukwezera ku ≥80 bar coolant systems

● Kuyesa kuyika nozzle pazida zinazake

Kafukufuku wopitilira akuyenera kufufuza kuzirala kosakanizidwa (mwachitsanzo, cryogenic+MQL) pazitsulo zolimba ku makina.