CNC Laser kudula ndi kupindika mwatsatanetsatane wa mapanelo

ZamakonokupangaZofunikira zimafunikira kusakanikirana kosasinthika pakati pa magawo osiyanasiyana opanga kuti akwaniritse zolondola komanso zogwira mtima. Thekuphatikiza CNC laser kudula ndi mwatsatanetsatane kupindaimayimira mphambano yofunikira pakupanga zitsulo, komwe kugwirizanitsa bwino kwambiri kumakhudza kwambiri khalidwe lazogulitsa, kuthamanga kwa kupanga, ndi kugwiritsa ntchito zinthu. Pamene tikudutsa mu 2025, opanga akukumana ndi chitsenderezo chokulirapo kuti agwiritse ntchito makina a digito omwe amachepetsa zolakwika pakati pa magawo okonzekera ndikusunga kulolerana kolimba pamagawo ovuta a geometri. Kusanthula uku kumafufuza zaukadaulo ndi kukhathamiritsa kwa kachitidwe komwe kumathandizira kuphatikiza bwino matekinoloje owonjezerawa.

Njira Zofufuzira

1.Mapangidwe Oyesera

Kafukufukuyu adagwiritsa ntchito njira mwadongosolo kuti awunikire njira zolumikizirana:

● Sequential processing ya 304 zitsulo zosapanga dzimbiri, aluminiyamu 5052, ndi mapanelo zitsulo wofatsa kudzera laser kudula ndi kupinda ntchito.

● Kuwunika kofananira kwa standalone ndi kuphatikizika kwa ntchito zopanga

● Kuyeza kulondola kwa dimensional pagawo lililonse la ndondomeko pogwiritsa ntchito makina oyezera a coordinate (CMM)

● Kuwunika kwa zoni yokhudzidwa ndi kutentha (HAZ) pamtundu wopindika

2.Zipangizo ndi Magawo

Mayeso agwiritsidwa ntchito:

● 6kW CHIKWANGWANI laser kudula kachitidwe ndi yodzichitira zinthu akuchitira

● CNC akanikizire mabuleki okhala ndi zosintha zida zodziwikiratu ndi makina oyezera ngodya

● CMM yokhala ndi chiganizo cha 0.001mm potsimikizira mawonekedwe

● Ma geometries oyezetsa okhazikika kuphatikiza zodulira mkati, ma tabu, ndi zida zopindika

3.Kusonkhanitsa ndi Kusanthula Deta

Zambiri zidasonkhanitsidwa kuchokera ku:

● Miyezo 450 yapayekha pamagulu 30 oyesera

● Zolemba zopanga kuchokera kumalo opangira 3

● Mayesero okhathamiritsa magawo a laser (mphamvu, liwiro, kuthamanga kwa gasi)

● Pindani zofananira pogwiritsa ntchito mapulogalamu apadera

Njira zonse zoyeserera, zomwe zidachitika, komanso zoikamo za zida zalembedwa mu Zowonjezera kuti zitsimikizire kupangidwanso kokwanira.

Zotsatira ndi Analysis

1.Kulondola kwa Dimensional Kupyolera mu Kuphatikiza kwa Njira

Dimensional Tolerance Kuyerekeza Pamagawo Opanga Opanga

Mayendedwe ophatikizika a digito adawonetsa kusasinthika kwabwinoko, makamaka pakusunga mawonekedwe okhudzana ndi mizere yopindika. Kutsimikizika kwa CMM kunawonetsa kuti 94% ya zitsanzo zophatikizika zidagwera mkati mwa gulu lolimba kwambiri lololera poyerekeza ndi 67% ya mapanelo opangidwa kudzera m'machitidwe osiyana, osalumikizidwa.

2.Ma Metrics Kuchita Bwino Kwambiri

Kuyenda kosalekeza kwa laser kudula mpaka kupindika kuchepetsedwa:

● Nthawi yonse yokonzekera ndi 28%

● Nthawi yosamalira zinthu ndi 42%

● Kukhazikitsa ndi kusanja nthawi pakati pa ntchito ndi 35%

Kupindula kumeneku kudachitika makamaka chifukwa chosiya kuyikanso malo komanso kugwiritsa ntchito mfundo zofananira za digito munthawi yonseyi.

3.Maganizidwe azinthu ndi Ubwino

Kuwunika kwa madera omwe akukhudzidwa ndi kutentha kunawonetsa kuti kukhathamiritsa kwa laser magawo kumachepetsa kupotoza kwa kutentha pamizere yopindika. Kuyika kwamphamvu kwamakina a fiber laser kunapanga m'mphepete mwake zomwe sizimafunikira kukonzekera kowonjezera musanayambe kupindika, mosiyana ndi njira zodulira zamakina zomwe zimatha kuumitsa zinthu ndikuyambitsa kusweka.

Zokambirana

1.Kutanthauzira Ubwino Waukadaulo

Kulondola komwe kumawonedwa pakupanga kophatikizana kumachokera kuzinthu zingapo zofunika: kusasinthika kwa digito, kuchepetsa kupsinjika komwe kumapangitsa kuti zinthu zisamayende bwino, komanso kukhathamiritsa kwa laser komwe kumapanga m'mbali zabwino zopindika motsatira. Kuchotsa zolemba pamanja za data yoyezera pakati pa magawo azinthu kumachotsa gwero lalikulu la zolakwika zamunthu.

2.Zolepheretsa ndi Zolepheretsa

Kafukufukuyu adayang'ana makamaka pamasamba kuyambira 1-3mm makulidwe. Zida zokhuthala kwambiri zimatha kuwonetsa mawonekedwe osiyanasiyana. Kuonjezera apo, kafukufukuyu adaganizira kupezeka kwa zida; ma geometries apadera angafunike njira zothetsera. Kusanthula kwachuma sikunawerengere ndalama zoyambira ndalama muzinthu zophatikizika.

3.Malangizo Othandizira

Kwa opanga omwe akuganizira kukhazikitsa:

● Khazikitsani ulusi wogwirizana wa digito kuchokera pakupanga mpaka magawo onse opangira

● Khazikitsani njira zomangira zisa zomwe zimaganizira zokhotakhota

● Khazikitsani magawo a laser okometsedwa kuti akhale abwino m'mphepete osati kudula liwiro lokha

● Phunzitsani ogwira ntchito m'njira zonse ziwiri kuti athe kulimbikitsa kuthetsa mavuto

Mapeto

Kuphatikizika kwa CNC laser kudula ndi kupindika mwatsatanetsatane kumapanga mgwirizano wopanga womwe umapereka kuwongolera koyezeka pakulondola, kuchita bwino, komanso kusasinthika. Kusunga kayendedwe ka digito kosalekeza pakati pa njirazi kumathetsa kusonkhanitsa zolakwika ndikuchepetsa kusamalidwa kopanda mtengo. Opanga amatha kukwaniritsa kulekerera kwapakati pa ± 0.1mm pomwe amachepetsa nthawi yonse yokonza ndi pafupifupi 28% kudzera pakukhazikitsa njira yophatikizika yomwe yafotokozedwa. Kafukufuku wamtsogolo akuyenera kufufuza kagwiritsidwe ntchito ka mfundozi ku ma geometries ovuta kwambiri komanso kuphatikiza machitidwe oyezera pamizere kuti athe kuwongolera nthawi yeniyeni.