Multi-Axis CNC Machining for Ultra-Precision Optical Components ndi Complex Geometries

M'mafakitale omwe kulondola kwamlingo wa micron kumatanthawuza kupambana-zamlengalenga, zida zamankhwala, zowonera zapamwamba-kufunika kwaUltra-precision Optical componentsndima geometries ovutaikukulirakulira. Makina achikhalidwe a 3-axis CNC amalimbana ndi ma contour ovuta komanso kulolerana kolimba, komamakina ambiri a CNCamasintha izi. Fakitale yathu imagwiritsa ntchito ukadaulo wa 5-axis CNC kuti upereke zida zomwe zimakwaniritsa miyezo yolimba kwambiri, kuphatikizazida zapamwamba,kuwongolera bwino kwambiri,ndiogwirizana kasitomala thandizo.

Chifukwa Multi-Axis CNC Machining?

1.Zosafananiza Zosayerekezeka Zopangira Zovuta

•   Mosiyana ndi makina a 3-axis omwe amangoyenda mozungulira, athu5-olamulira CNC machitidwe(mwachitsanzo, mndandanda wa DMU) imathandizira kuzungulira nthawi imodzi motsatira nkhwangwa za A/B/C. Izi zimalola kupanga mawonekedwe ovuta - ma lens aulere, magalasi owoneka bwino - mu dongosolo limodzi, kuchotsa zolakwika zoyikanso ndikukwaniritsa kulolerana mkati.± 0.003mm.

•   Chitsanzo: Magalasi opindika apawiri a ma collimators a laser, omwe amafunikira <0.005mm kupotoka pamtunda, adapangidwa molondola 99.8%.

2.Kuchita Bwino & Kusunga Mtengo

•   Kupanga makina amodziamachepetsa nthawi yopanga ndi 40-60% motsutsana ndi njira zambiri. Pa ntchito ya satellite optical housing, timadula nthawi yotsogolera kuchokera ku masiku 14 kufika ku 6.

•   Njira zopangira zida zimachepetsa zinyalala—zofunika kwambiri pamagawo okwera mtengo ngati silika wosakanikirana kapena Zerodur®.

Mphamvu Zapadera za Fakitale Yathu

1. Zida Zapamwamba za Multi-Axis

• 5-Axis CNC Centers: DMU 65 monoBLOCK® (kuyenda: X-1400mm, Y-900mm, Z-700mm; spindle: 42,000 RPM) pomaliza mothamanga kwambiri, wopanda kugwedera.
• Zowonjezera Zowonjezera Kwambiri: Integrated laser probes for real-time metrology ndi adaptive toolpath kukonza pakupanga makina.
• Kuyang'anira Ntchito: Chigawo chilichonse chimayang'aniridwa ndi magawo atatu:

2. Njira Yabwino Kwambiri Yachilengedwe

Raw material spectrometry (ISO 17025-certified lab)

Kufufuza pamakina kulondola kwazithunzi.

Kutsimikizira kwa CMM pambuyo pa ndondomeko (Zeiss CONTURA G2, kulondola: 1.1µm + L/350µm) .

•Kugwirizana kwa ISO 9001/13485: Mayendedwe olembedwa amatsimikizira kutsatiridwa kuchokera pakupanga mpaka kutumiza.

3. Zida Zosiyanasiyana & Katswiri Wogwiritsa Ntchito

Zipangizo: galasi la kuwala, zoumba, titaniyamu, Inconel®.

Mapulogalamu: Endoscopes, VR lens arrays, fiber-optic collimators, zowunikira zakuthambo.

4. Mapeto-kumapeto Thandizo la Makasitomala

•Mgwirizano Wopanga: Akatswiri athu amakonza zopangira kuti zitheke kupanga (DFM) - mwachitsanzo, kufewetsa njira zochepetsera kuchepetsa ndalama.
•Chitsimikizo cha Pambuyo Potumiza:

o24/7 technical hotline (<30-mphindi yankho) .
oThandizo lokonzekera moyo wonse + chitsimikizo cha zaka 2.
oKutumiza kwa magawo ena: Kutumiza kwapadziko lonse mkati mwa maola 72.

Nkhani Yophunzira: Magalasi a Cholinga cha High-NA Microscope

Chovuta: Makasitomala a biomedical amafunikira ma lens 200 okhala ndi ma micro-grooves (kuya: 50µm ±2µm) kuti aziwongolera kuwala.
Yankho:

•CNC yathu ya 5-axis inapanga njira zozungulira zozungulira zokhala ndi ngodya zosinthika.
•Kusanthula kwa laser kwakanthawi kochepa kunapeza zopotoka> 1µm, zomwe zimayambitsa kuwongolera.
Zotsatira: 0% kukana mlingo; 98% yotumiza pa nthawi.

FAQs: Kuthana ndi Zomwe Mumakonda Makasitomala

Q: Kodi mutha kugwiritsa ntchito ma geometri ndi ma undercuts kapena osasinthasintha?
A: Ndithu. Matebulo athu a 5-axis CNC's tilt-rotary tables amafikira ma angles mpaka 110 °, makina opanga zinthu ngati ma helical channels kapena off-axis parabolic surfaces popanda kukonzanso.

Q: Mumawonetsetsa bwanji kuti optical pamwamba ndi oona mtima?
A: Timagwiritsa ntchito zida zokutira za diamondi zokhala ndi nano-polishing cycle, kukwaniritsa roughness pamwamba (Ra) <10nm-yofunika kwambiri pakugwiritsa ntchito laser.

Q: Nanga bwanji ngati ndikufunika zosinthidwa pambuyo popanga?
A: Malo athu ozikidwa pamtambo amakulolani kuti mupereke zowunikiridwa, ndi ma prototypes osinthidwa omwe amaperekedwa m'masiku 5-7.