Mwapamwamba CNC Milling Solutions for Complex Surface ndi Stamping Molds

Zikafika pakupanga zisampute zovuta kwambiri kapena makina opangira zinthu, kulondola komanso kuchita bwino sikungakambirane. PaPFT, timakhazikika pamkulu-mwachangu CNC mphero zothetserazomwe zimaphatikiza ukadaulo wapamwamba kwambiri ndi ukatswiri waukadaulo wazaka zambiri. Kaya mukupanga zakuthambo, zamagalimoto, kapena zida zamankhwala, ntchito zathu zofananira zimatsimikizira kuti mapulojekiti anu akukwaniritsa miyezo yapamwamba kwambiri komanso yolimba.

1.Makina Otsogola Osayerekezeka

Fakitale yathu ili ndi makina apamwamba kwambiri a CNC mphero, kuphatikiza5-olamulira CNC machitidwendima spindles othamanga kwambiri, yopangidwa kuti igwire ngakhale ma geometri ovuta kwambiri. Mwachitsanzo, athuDMG MORI MillTap 700imaphatikiza kuyeza kwa laser ndi mawonekedwe a 3D munthawi yeniyeni kuti akwaniritse kulondola kwapang'onopang'ono kwa micron-zabwino pamasamba a turbine yamlengalenga kapena nkhungu zoyika zachipatala.

Zofunikira pazida zathu:

•5-axis kusinthakwa makina amitundu yambiri popanda kuyikanso.
•Symmetric jerk controlkuchepetsa kugwedezeka ndikuwonetsetsa njira zosalala.
•Kubwezera kotentha kwanthawi yeniyenikulimbana ndi kukula kwa zinthu panthawi yogwira ntchito nthawi yayitali.

Mphepete mwaukadaulo iyi imatithandiza kuchepetsa nthawi yozungulira mpaka30%ndikusunga zomaliza zapamwamba ngati zabwinoRa 0.2μm.

2.Ukatswiri Wotsimikizika mu Complex Surface Machining

Malo ovuta amafunikira zambiri kuposa zida zapamwamba zokha - zimafunikiranjira zosinthira makina. Mainjiniya athu amagwiritsa ntchitoNURBS-based toolpath algorithmskukhathamiritsa mitengo yazakudya ndikudula mozama kwambiri. Mwachitsanzo, mu pulojekiti yaposachedwa yokhudzana ndi nkhungu yosindikizira yamagalimoto ozama kwambiri, takwanitsa98% mlingo wolondola wa dimensionalpophatikiza:

•Spiral interpolation millingkwa kuchotsa zinthu zofananira.
•Njira zopangira trochoidalkuteteza chida mochulukira mu zitsulo zolimba.
•Kuwunika kwa HD m'ntchitokuzindikira zopatuka zazing'ono ngati 5 microns.

Njirayi sikuti imangowonjezera moyo wa chida40%komanso kumathetsa kufunika komaliza yachiwiri mu 85% ya milandu.

3.Ma Protocol Olimba Owongolera Ubwino

Chigawo chilichonse chimadutsa a12-siteji kuyendera ndondomekoZogwirizana ndi ISO 9001: 2015 miyezo. Chikhazikitso chathu chotsimikizika chaubwino chimaphatikizapo:

•Kutsimikizira zakuthupikugwiritsa ntchito ma spectrometer a XRF kutsimikizira kapangidwe ka aloyi.

•cheke mkatindi makina ojambulira a laser ndi ma CMM (Makina Ogwirizanitsa Kuyeza).

•Kuyendera komalizamotsutsana ndi kulolerana kwa ASME Y14.5, mothandizidwa ndi malipoti athunthu.

TakhazikitsansoKukonzekera kwamtsogolo koyendetsedwa ndi AIkwa machitidwe athu a CNC, kuchepetsa nthawi yosakonzekera90%ndikuwonetsetsa kutulutsa kosasintha kwa maoda apamwamba kwambiri.

4.Mayankho Osiyanasiyana Pamakampani Onse

Ntchito zathu za mphero za CNC zimagwira ntchito zosiyanasiyana:

•Zamlengalenga: Mapiko a nthiti amaumba okhala ndi titaniyamu aloyi (Ti-6Al-4V).
•Zagalimoto: Makina opangira ma injini olondola kwambiri.
•Zachipatala: Zida zopangira opaleshoni za Biocompatible PEEK.
•Consumer electronics: Ma Micro-milled particles a smartphone casings.

Mwachitsanzo, athuModular Fixturing Systemimalola kukonzanso mwachangu pakati pa zopanga zamagulu, kutipangitsa kuti tikwaniritse madongosolo kuyambira50 mpaka 50,000 mayunitsipopanda kusokoneza nthawi yotsogolera.

5.Thandizo Lakumapeto kwa Ntchito Zopanda Msokonezo

Timayima pa ntchito yathu ndi a3-chaka chitsimikizondi 24/7 thandizo laukadaulo. Ntchito zathu zotsatsa pambuyo pogulitsa zikuphatikiza:

•Maphunziro pa tsambakwa ogwiritsa ntchito anu pakukhathamiritsa kwa njira.
•Kutumiza kwadzidzidzi kosiyiramkati mwa maola 48 padziko lonse lapansi.
•Njira zowerengerakuti muzindikire kusintha kwa magwiridwe antchito anu.

Pambuyo pokonzekera zathuSmart Tool Management Program, kasitomala m'modzi adachepetsa mtengo wa zida ndi22%kupyolera mu ndondomeko yolosera m'malo.

N'chifukwa Chiyani Mumayanjana Nafe?

•ISO 9001 & IATF 16949 yovomerezekanjira zopangira.
•40% kusintha mwachangu kwa polojekitipoyerekeza ndi kuchuluka kwamakampani.
•100% zachinsinsikutsimikiziridwa kudzera mu ma NDA ndi ma protocol otetezedwa.

Kodi mwakonzeka kukweza luso lanu lopanga?
 Lumikizanani ndi gulu lathu la engineering lero kuti mupeze akusanthula kwaulere kwa DFM (Design for Manufacturability).za projekiti yanu yotsatira.