Mayankho Okhazikika a CNC a Optics Ololera Kwambiri & Zida Zolondola

Tangoganizani kuti mukupanga magalasi a satellite kapena chipangizo cha laser cha opaleshoni. Mufunika zololera zosakwana ± 1.5µm, zida zakunja monga Zerodur®, ndi wothandizira yemwe sangakukakamizeni kusankha pakati pa liwiro ndi kulondola. PaPFT, tikumvetsa. Chifukwa chakechizolowezi CNC Machining kwa mkulu kulolerana Opticssikungodula zitsulo—komanso kupangitsa kuti zinthu zipite patsogolo .

Chifukwa Chake Kulondola Sikoyenera Mu Optics & Zida

Muzamlengalenga, ukadaulo wazachipatala, kapena kupanga semiconductor,kusalongosoka kwa ma micron kumayambitsa kulephera kwadongosolo. Kalilore wosayanika bwino mu telesikopu ya mumlengalenga kapena lens yolakwika mu endoscope ingawononge mamiliyoni. Makasitomala athu amafuna:

•Kulondola kwa mulingo wa nanometerkwa optics kupanga chip
•Muyeso wosalumikizanakuteteza kuwonongeka kosakhwima pamwamba
•Ma geometries mwamakondakwa ma projekiti odziwika bwino a R&D
Ndipamene mayankho athu amawala.

Momwe Timaperekera: Mphamvu Zazikulu Za Fakitale Yanu

1.Zida Zapamwamba Zopangidwira Zowona Zazikuluzikulu

Ntchito yathu ikuchitika5-olamulira CNC malo Machiningndi zopota zoziziritsa kumadzi (± 0.1 ° C kuwongolera kutentha) kuti athetse kusuntha kwa zida panthawi yodulira ya maola 48. Kwa ma Ultra-fine Optics, timatumiza:

•Kutsimikiza kupukuta machitidwechifukwa cha khwimbi la pamwamba <5Å
•3D contour scannerkupanga mapu kupindika kwa lens mu nthawi yeniyeni
•Zofufuza zaku Germany za OPTIMUM TC 62RCpakuwongolera zida pa ± 0.5µm

2.Zero-Compromise Process Controls

Sitimangopanga zida zamakina - timakhala ndi kudalirika kwa injiniya:

•Kujambula kwa kuwala koyendetsedwa ndi AI: Imazindikira zolakwika zapansi panthaka zosawoneka kwa oyang'anira anthu.
•SPC (Statistical Process Control): Gulu lililonse limapanga malipoti okhazikika omwe amatsata magawo 65+ (mwachitsanzo, kusalala, coaxiality).
•Material sayansi kukhwima: Kuchokera ku titaniyamu aloyi kupita ku CVD silicon carbide, tadziwa bwino njira zochepetsera kutentha kwapang'onopang'ono kuti tipewe kupotoza kwa post-machining.

3.Kuwongolera Kwabwino Koposa ISO 9001

Laser yanu ya opaleshoni kapena sensa ya satellite ndiyoyeneratraceability mpaka zopangira zinthu zambiri:

•CMM + laser interferometry: Imatsimikizira kukula kwa ±0.8µm.
•Msonkhano wapanyumba: Madera a Class 1000 a ma optics okhudzidwa ndi kuipitsidwa.
•Zolemba zamalamulo: Malipoti athunthu a GD&T, ma satifiketi azinthu, ndi zolemba zakale za 3D.

4.Kutha Kuyimitsa Kumodzi: Kuchokera ku Prototypes mpaka Kupanga Volume

Kaya mukufuna10 collimators mwambo kapena 10,000 mwatsatanetsatane zida nyumba, ma cell athu osinthika amatha:

•Kuwala zigawo: Magalasi a aspheric, magawo agalasi, ma prism assemblies
•Mwatsatanetsatane makina mbali: Zokwera za sensor, nyumba zopangira ma actuator, zida zazing'ono zamadzimadzi
•Kukhoza kwazinthu: Aluminiyamu, mkuwa, Invar®, silika wosakanikirana, PEEK

5.Pambuyo-Kugulitsa: Mgwirizano Wopitilira Kutumiza

Chophimba chosweka kapena kusintha kosayembekezereka kwa kulolerana? Thandizo lathu limaphatikizapo:

•24/7 technical hotlinendi mainjiniya oyimbira foni
•Free recalibrationkwa magawo olowa (mpaka zaka 5 pambuyo potumiza)
•Kuyankha mwachangu kwa prototyping: Kutembenuka kwa maola 72 pazosintha zamapangidwe
•Azamlengalenga Client: Kuchepetsa zolakwika za magalasi a satellite ndi 90% pogwiritsa ntchito zathumkulu-mwatsatanetsatane CNC kuwala akuperakwa magawo a SiC.Zotsatira: 20% yopepuka yolipira, moyo wautumiki ukukulitsidwa. 
•Medical OEM: Kuthetsa kusokonekera kwa post-sterilization m'migolo ya endoscope kudzera yathumakina ochepetsa nkhawa a titaniyamu.Zotsatira: 0.02% kulephera kwamunda. 

Zenizeni Zapadziko Lonse: Case Snapshots