Custom Machining
M'dziko lakupanga, kukwaniritsa kulondola, khalidwe, ndi magwiridwe antchito ndizofunikira kwambiri, makamaka popanga zida zamtundu wazinthu zinazake. Apa ndipamene makina amachitidwe amayambira. Kaya ndi prototype imodzi kapena gulu laling'ono loyendetsa,makonda makinaimathandizira kupanga kwamagawozomwe zidapangidwa mwapadera kuti zikwaniritse zofunikira zenizeni, zomwe zimapereka zabwino kwambiri kuposa njira zachikhalidwe zopangira zinthu zambiri.
Kodi Custom Machining ndi chiyani?
Custom makinandi njira yopangira ndimagawo opanga ndi zigawo zochokera zofunika makasitomala enieni, ntchito zosiyanasiyana machining njira. Mosiyana ndi njira zopangira, zomwe zimapanga zinthu zambiri zofanana, makina opanga makina amayang'ana kwambiri pakupanga zida za bespoke zogwirizana ndi mawonekedwe apadera. Zidazi zitha kukhala chilichonse kuyambira pamakina ovuta kwambiri mpaka zomangira zosavuta zopangidwa mwachizolowezi kapena ma casings.
Kupanga makina kumaphatikizapo njira zapamwamba mongaCNC(Computer Numerical Control) kupanga makina, kutembenuza, mphero, kugaya, ndi kubowola, kungotchulapo zochepa chabe. Nthawi zambiri imasankhidwa pomwe magawo ofunikira akufunika kukhala ndi tsatanetsatane, kulolerana kolimba, kapena ngati kupanga kwakukulu sikofunikira kapena kukhala kothandiza pazachuma..
Njira Zofunikira Pamakina Amwambo
Kupanga makina kumaphatikizapo njira zosiyanasiyana, zomwe zimayenderana ndi zida zosiyanasiyana, mapangidwe, ndi zofunikira zopangira. Zina mwa njira zodziwika bwino ndi izi:
1. CNC Milling
CNC mphero imagwiritsa ntchito makina oyendetsedwa ndi makompyuta kuti achotse zinthu pazantchito pogwiritsa ntchito odulira mozungulira. Ndiwosinthika kwambiri, imatha kupanga magawo okhala ndi mawonekedwe ovuta, kumaliza kwatsatanetsatane, komanso ma geometries olondola. Ma CNC mphero amatha kugwira ntchito monga kubowola, kulotera, kupotoza, ndi kutopa, zomwe zimapangitsa kukhala koyenera kupanga chilichonse kuyambira mabulaketi osavuta mpaka zida zamlengalenga.
2. Kutembenuka kwa CNC
Kutembenuza kwa CNC kumagwiritsidwa ntchito kupanga magawo a cylindrical pozungulira chogwirira ntchito pomwe chida chodulira chimachotsa zinthu. Izi ndizothandiza makamaka popanga zida monga shafts, bushings, ndi mphete. Kutembenuka kwa CNC kumatha kupirira zolimba, kumaliza kosalala, ndi ma geometries ovuta, monga ulusi kapena ma grooves, kupangitsa kuti ikhale yabwino kwa mafakitale osiyanasiyana.
3. Kudula kwa Laser
Kudula kwa laser kumagwiritsa ntchito laser yamphamvu kwambiri kuti idutse bwino zinthu. Amagwiritsidwa ntchito kwambiri podula zitsulo zopyapyala kapena mapepala apulasitiki koma angagwiritsidwe ntchito pazinthu zosiyanasiyana, kuphatikizapo matabwa ndi ma composite. Njirayi imadziwika chifukwa cha kuthekera kwake kupanga mabala oyera kwambiri okhala ndi zinyalala zazing'ono, zomwe zimapangitsa kukhala njira yabwino kwambiri pazigawo zomwe zimafunikira mawonekedwe atsatanetsatane, ovuta.
4. EDM (Electrical Discharge Machining)
EDM imagwiritsidwa ntchito podula bwino zitsulo zolimba ndikupanga mawonekedwe ovuta pogwiritsa ntchito kutulutsa magetsi kuti awononge zinthu. Njirayi ndi yabwino kwambiri popanga zigawo zomwe zimakhala zovuta kuzipanga ndi zida zodulira zachikhalidwe, monga zitsulo zolimba, ndipo nthawi zambiri zimagwiritsidwa ntchito popanga nkhungu, kufa, ndi tsatanetsatane wazinthu.
5. Kupera ndi kupukuta
Kupera kumagwiritsidwa ntchito kuchotsa zinthu kuchokera pamwamba pa chogwirira ntchito kuti zitheke bwino kwambiri kapena kupirira molimba mtima. Kupukuta kumawonjezera kukonzanso pamwamba, zomwe zimapangitsa kuti pakhale kutha komanso kumalizidwa kwapamwamba. Njirazi zimagwiritsidwa ntchito pazinthu zomwe zimafuna zapamwamba kwambiri kapena zolondola, monga magiya kapena ma bere.
6. Kubowola ndi Kugogoda
Kubowola kumapanga mabowo muzinthu, pomwe kubowola kumawonjezera ulusi mkati mwa mabowowo kuti mukhale ndi zomangira kapena zomangira. Njira zonsezi ndizofunikira popanga zigawo zomwe ziyenera kuphatikizidwa kapena kuphatikizidwa ndi zigawo zina. Njira zimenezi nthawi zambiri anachita ndi CNC makina olondola mkulu ndi repeatability.
Zida Zogwiritsidwa Ntchito Pamakina Okhazikika
Ubwino wina wa makina opangira makonda ndikutha kugwira ntchito ndi zida zambiri. Kusankhidwa kwa zinthu kumadalira zofunikira za gawolo, monga mphamvu, kulimba, kulemera, ndi kukana kutentha kapena dzimbiri. Zina mwazinthu zomwe zimagwiritsidwa ntchito kwambiri ndi makina ndi:
●Zitsulo: Aluminiyamu, chitsulo chosapanga dzimbiri, mkuwa, mkuwa, titaniyamu, ndi chitsulo chachitsulo ndizo zosankha zotchuka chifukwa cha mphamvu zawo, machinability, ndi kusinthasintha m'mafakitale osiyanasiyana.
● Pulasitiki: Zida monga acrylic, polycarbonate, nayiloni, ndi Delrin (acetal) nthawi zambiri zimapangidwira zigawo zomwe zimafuna kulemera kochepa, kukana mankhwala, kapena kutsekemera kwamagetsi.
● Zophatikiza: Ulusi wa kaboni, magalasi a fiberglass, ndi zida zina zophatikizika nthawi zambiri amapangidwa kuti azitha kulemera kwake komanso kukana kutopa ndi dzimbiri.
●Zachilendo: Pogwiritsa ntchito mwapadera, zida monga PEEK, Inconel, kapena tungsten zitha kupangidwa kuti zikwaniritse zofunikira zamafakitale monga zakuthambo, zida zamankhwala, ndi chitetezo.
Ubwino wa Custom Machining
Kupanga makina kumapereka maubwino ambiri kwa mabizinesi m'magawo osiyanasiyana. Nazi zina mwazabwino kwambiri:
1. Kulondola ndi Kulondola
Chimodzi mwazifukwa zazikulu zomwe mabizinesi amasankha makina opangira makonda ndikutha kupanga magawo mwatsatanetsatane. Makina a CNC, mwachitsanzo, amatha kukwaniritsa kulolerana kolimba ngati±0.001 mainchesi (0.025 mm), kuwapanga kukhala abwino kwa mapulogalamu pomwe mamilimita aliwonse amafunikira. Kulondola uku ndikofunikira m'mafakitale monga zakuthambo, zamagalimoto, ndi zida zamankhwala.
2. Kusinthasintha mu Mapangidwe
Makina opangira makonda amalola kupanga magawo okhala ndi ma geometri ovuta, mawonekedwe, ndi mawonekedwe omwe nthawi zambiri samatheka ndi njira zina zopangira. Kaya mumafunikira zida zokhala ndi ulusi wamkati, mabowo angapo, kapena zomaliza zapamwamba, makina opangira makonda amakupatsani mwayi wopangitsa kuti mapangidwe aliwonse akhale amoyo.
3. Mtengo Wothandizira Kupanga Kuchepa Kwambiri
Ngakhale ndalama zopangira zida zitha kukhala zokwera pamachitidwe ena, kukonza makina ndi njira yabwino kwambiri yopangira ma voliyumu otsika, ma prototypes, kapena mukafuna magawo ang'onoang'ono. Zimathetsa kufunikira kwa nkhungu zodula kapena kufa, zomwe zimawononga ndalama zambiri poyerekeza ndi njira zopangira jekeseni kapena kufa.
4. Rapid Prototyping
Makina opangira ma prototyping ndi abwino, kulola mainjiniya ndi opanga kupanga mwachangu magawo ogwira ntchito kuti ayese mapangidwe awo asanasamuke kupanga zonse. Kuthekera kwa prototyping kumeneku kumafulumizitsa kayendetsedwe kazinthu, kumachepetsa zolakwika zamapangidwe, ndikuthandizira kubweretsa zinthu kumsika mwachangu.
5. Ubwino ndi Kukhalitsa
Magawo opangidwa ndi makina nthawi zambiri amawonetsa milingo yapamwamba komanso yolimba poyerekeza ndi zida zopangidwa ndi kuponyera kapena kuumba. Kulondola komanso kulimba kwa zida zomangika zimatsimikizira kuti zimagwira ntchito modalirika pakapita nthawi, ngakhale pamikhalidwe yovuta kwambiri.
6. Kuchita Mwachangu
Kupanga makina ndi njira yochepetsera, kutanthauza kuti zinthu zimadulidwa kuchoka ku chipika cholimba. Njirayi imalola kuwongolera bwino kagwiritsidwe ntchito ka zinthu, kuchepetsa zinyalala ndikuwonetsetsa kuti gawo lililonse lofunikira likugwiritsidwa ntchito.
Mapulogalamu a Custom Machining
Makina opanga makina amagwiritsidwa ntchito m'mafakitale osiyanasiyana omwe amafunikira zida zolondola kwambiri kapena mapangidwe apadera. Zina mwamafakitale ofunikira omwe amapindula ndi makina opangira makina ndi awa:
● Zamlengalenga:Kupanga zinthu zofunika kwambiri monga ma turbine blade, mabulaketi, zomangira, ndi zomangira zomwe zimafunikira kupirira mikhalidwe yoipitsitsa ndikusunga kulekerera kolimba.
● Zipangizo Zachipatala: Kupanga zida zolondola monga zida zopangira opaleshoni, ma implants, ndi zida zowunikira zomwe zimayenera kutsatira malamulo okhwima.
● Zagalimoto: Kupanga zida monga magiya, zoyimitsidwa, zida za injini, ndi nyumba zomwe zimafunikira kulimba komanso miyeso yolondola.
● Zamagetsi: Kupanga zolumikizira, nyumba, ndi zotchingira zomwe zimateteza zida zodziwikiratu ndikuwonetsetsa kuti zikugwira ntchito moyenera.
● Mphamvu: Zida zamakina zamakina amafuta ndi gasi, mphamvu zongowonjezwdwa, ndi mafakitale opanga magetsi, kuphatikiza ma valve, mapampu, ndi zisindikizo.
● Chitetezo ndi Asilikali: Kupanga zida zapadera kwambiri za zida, magalimoto, njira zoyankhulirana, ndi zina zambiri, zomwe nthawi zambiri zimapangidwa kuchokera kuzinthu zamphamvu kwambiri, zopepuka.
Ndife onyadira kukhala ndi ziphaso zingapo zopangira makina athu a CNC, zomwe zikuwonetsa kudzipereka kwathu pakuchita bwino komanso kukhutira kwamakasitomala.
1,TS EN ISO 13485 Zipangizo ZA MEDICAL ZINTHU ZOPHUNZITSIRA ZINTHU ZOPHUNZITSIRA ZINTHU
2,ISO9001: ZINTHU ZOSAMALA ZINTHU ZOKHALA
3,IATF16949,AS9100,SGS,CE,Mtengo CQC,RoHS
Ndemanga zabwino kuchokera kwa ogula
●Great CNCmachining yochititsa chidwi ya laser chosema bwino kwambiri Ive everseensofar Good quaity chonse,ndi zidutswa zonse zinali zodzaza mosamala.
●Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Kampaniyi imagwira ntchito yabwino kwambiri.
●Ngati pali vuto amafulumira kulikonzaKulankhulana kwabwino kwambiri komanso kuyankha mwachangu
Kampaniyi nthawi zonse imachita zomwe ndikufunsa.
● Amapezanso zolakwika zilizonse zomwe tapanga.
●Takhala tikugwira ntchito ndi kampaniyi kwa zaka zingapo ndipo takhala tikulandira ntchito yabwino kwambiri.
●Ndimasangalala kwambiri ndi khalidwe labwino kwambiri kapena magawo anga atsopano. Pnce ndi yopikisana kwambiri ndipo utumiki wa customer uli pakati pa zabwino kwambiri zomwe Ive adawonapo.
●Makasitomala othamanga kwambiri, komanso makasitomala abwino kwambiri padziko lonse lapansi.
Q:Kodi makina achikhalidwe amasiyana bwanji ndi kupanga misa?
A:Ngakhale kupanga kwakukulu kumayang'ana kwambiri kupanga zigawo zazikulu zofananira pogwiritsa ntchito nkhungu kapena kufa, makina opangira makonda amapangidwa ndi magawo enaake omwe angakhale ndi ma geometries apadera, zofunikira zakuthupi, kapena kupanga pang'ono. Kupanga makina ndikwabwino nthawi zina pomwe gawo limakhala lovuta kwambiri kugwiritsa ntchito njira zopangira misa kapena pomwe magawo ocheperako akufunika.
Pakupanga makina, gawo lililonse limatha kupangidwa payekhapayekha ndikupangidwa, zomwe zimapereka kusinthasintha kuti zigwirizane ndi zofunikira zapadera, monga kulolerana kwapadera, katundu wakuthupi, ndi kumaliza.
Q: Kodi mtengo wa Machining mwambo?
A:Mtengo wa makina opangira makina umatengera zinthu zingapo, kuphatikiza:
●Zofunika:Mtundu wazinthu zomwe mungasankhe umakhudza mtengo wonse, chifukwa zida zolimba kapena zachilendo nthawi zambiri zimafunikira zida zapadera komanso nthawi yochulukirapo yopangira makina.
● Kuvuta kwa Gawoli:Magawo okhala ndi mawonekedwe odabwitsa, kulolera pang'ono, kapena mawonekedwe apadera nthawi zambiri amakhala okwera mtengo pamakina.
● Voliyumu Yopanga:Ngakhale makina achikhalidwe ndi abwino kwa ma voliyumu otsika mpaka apakatikati, ma voliyumu okulirapo amatha kutsika mtengo wagawo lililonse chifukwa chotha kuchotsera mtengo wokhazikitsira mayunitsi ambiri.
● Nthawi Yotsogolera:Kuitanitsa mwachangu kapena kupanga mwachangu kumatha kukweza mtengo.
● Kukhazikitsa Makina ndi Zida:Ziwalo zina zachikhalidwe zingafunike zida zapadera, zomwe zitha kuwonjezera mtengo wopangira.
Q:Kodi pali kusiyana kotani pakati pa CNC Machining ndi Machining miyambo?
A:Makina opangira makina a CNC amagwiritsa ntchito makina oyendetsedwa ndi makompyuta omwe amapangidwa ndi malangizo omveka bwino odula ndi kupanga magawo. Njirayi imapereka kulondola kwakukulu, kubwerezabwereza, komanso kukwanitsa kuthana ndi mapangidwe ovuta mosavuta. Mosiyana ndi izi, makina achikhalidwe amadalira kwambiri ntchito yamanja, pomwe katswiri amawongolera makinawo ndi manja, zomwe zimapangitsa kuti pakhale kusasinthika komanso kusasinthika.
Makina a CNC ndi othamanga, olondola kwambiri, komanso oyenerera bwino kupanga zida zovuta, pomwe makina azikhalidwe amatha kugwiritsidwabe ntchito pazinthu zosavuta, zotsika kwambiri.
Q: Kodi Machining mwambo ntchito prototyping?
A:Inde, kukonza makina ndi chisankho chabwino kwambiri cha prototyping. Zimalola mainjiniya ndi opanga kupanga mwachangu ma prototypes omwe amatha kuyesedwa kuti akuyenera, mawonekedwe, ndi ntchito. Njira yopangira ma prototyping mwachanguyi imathandizira kuzindikira zolakwika zamapangidwe kapena kukonza koyambirira kwachitukuko, kupulumutsa nthawi ndi ndalama pakapita nthawi. Makina a CNC amatha kupanga ma prototypes mwatsatanetsatane monga magawo opanga, kuwonetsetsa kuti mapangidwewo azigwira ntchito monga momwe amafunira asanapange kupanga kwathunthu.
