5-Axis Milled Ceramic Insulators for Semiconductor Equipment & Cleanrooms

M'dziko lotukuka kwambiri la kupanga semiconductor ndi malo oyeretsa, gawo lililonse liyenera kupereka magwiridwe antchito opanda cholakwika. PaPFT, timakhazikika pakupanga5-axis milled ceramic insulatorszomwe zimatanthauziranso kulondola ndi kudalirika. Ndi opitilira 20+zaka zaukatswiri, mayankho athu amapangidwa kuti akwaniritse zofunikira za zida za semiconductor, kuwonetsetsa kukhazikika kwamafuta, kutsekemera kwamagetsi, komanso kugwira ntchito kopanda kuipitsidwa m'malo ovuta kwambiri.

Chifukwa Chiyani Tisankhire Ma 5-Axis Milled Ceramic Insulators?

1.MwaukadauloZida Zopanga Zopanga

Malo athu ali ndi zidamakina apamwamba kwambiri a 5-axis CNC mphero, kupangitsa kulondola kwa ma micron-level pakupanga zida zapamwamba monga alumina (Al₂O₃), silicon carbide (SiC), ndi aluminium nitride (AlN). Mosiyana ndi njira wamba, makina a 5-axis amalola ma geometries ovuta - ofunikira pazinthu monga zikhomo zonyamulira zopindika, zipinda zachipinda choyikapo, ndi zotchingira zosagwira plasma.

Zofunika Kwambiri:

•Kulondola:± 0.005mm kulolerana pakuphatikizana kopanda msoko mu zida za ASML lithography kapena machitidwe a Lam Research etch.
•Zinthu Zosiyanasiyana:Zokongoletsedwa ndi 99.8% alumina, SiC yoyera kwambiri, ndi zida zina zapamwamba kwambiri.
•Surface Finish:Ra <0.2μm kuti muchepetse kubadwa kwapang'onopang'ono mu zipinda zoyera za ISO Class 1.

2.Proprietary Process Engineering

Mainjiniya athu apangamachitidwe otsekedwa-loop process controlszomwe zimagwirizana ndi kuwonongeka kwa ceramic panthawi yokonza. Pophatikiza njira zowuma mphero ndi kugwetsa kwa nthawi yeniyeni kugwedezeka, timakhala ndi malo opanda ming'alu ndi nthawi yayitali ya moyo wa zigawo-ngakhale pansi pa njinga zotentha kwambiri (mpaka 1,600 ° C).

Kuwala Kwambiri:

•Ndondomeko Zothetsera Kupsinjika Maganizo:Chepetsani ma fractures ang'onoang'ono mu AlN insulators pakugwiritsa ntchito CVD.
•Chithandizo cha Post-Machining:HIP (Hot Isostatic Pressing) imathandizira kachulukidwe komanso kukana dzimbiri.

3.Kutsimikizira Kwabwino Kwambiri

Insulator iliyonse imadutsa12-siteji kuyendera, kuphatikizapo:

•CMM (Coordinate Measuring Machine)kutsimikizika kwa miyeso yovuta.
•Kuyesa kwa Heliumkuti zigwirizane ndi vacuum.
•EDS (Energy-Dispersive X-ray Spectroscopy)kutsimikizira chiyero chakuthupi.

ZathuISO 9001/14001-certified systemimawonetsetsa kutsatiridwa kuchokera pakugula zinthu zopangira (zochokera kwa ogulitsa Tier 1 ngati CoorsTek) mpaka pakuyika komaliza.

Mapulogalamu: Kumene Precision Imakumana ndi Magwiridwe

Ma insulators athu amadaliridwa mu:

•Etch & Deposition Tools:Zida zophimbidwa ndi SiC za kukana kwa plasma mu ma module a Applied Materials™.
•Ma Ion Implanters:Zikhomo zonyamula aluminiyamu zokhala ndi zokutira zotsutsana ndi ma static kuti mupewe kutsetsereka.
•Metrology Systems:Ma insulators otsika-mafuta owonjezera a magawo a EUV lithography.

Nkhani Yophunzira:OEM yotsogola ya semiconductor idachepetsa kutsika kwa zida ndi 40% titasinthiratu zida zathu zopangira ma SiC, zomwe zidaposa magawo a opikisana nawo pakukonza 300mm wafer.

Kupitilira Kupanga: Njira Yamayanjano

•Rapid Prototyping:Tumizani mafayilo anu a CAD ndikulandila ma prototypes m'masiku 7.
•Kupaka Pamalo Oyeretsa Pamalo:Zosankha za Class 10 zoyeretsa zipinda zophatikizira zida mwachindunji.
•Thandizo laukadaulo la moyo wonse:Mainjiniya athu amapereka kusanthula kwa kavalidwe ndikukonzanso ntchito kuti awonjezere gawo la moyo.