5-Axis CNC Machining of Micro-Optic Components ndi Sub-Micron Tolerances

Ingoganizirani mandala a kamera a mautumiki apamlengalenga kapena gawo la laser lazida zamankhwala. Zigawo izi zikapatuka ndi kachipangizo kakang'ono, magwiridwe antchito amalephera. Ndiko kumene5-olamulira CNC Machiningkuwala. Mosiyana ndi njira wamba, ukadaulo wathu umapanga zida zazing'ono-optic - monga magalasi a aspherical ndi malo opanda mawonekedwe - ndikulekerera kwa submicron(yolimba ngati ±0.1 µm) . Kwa mafakitale omwe amafunikira kuchita bwino (zamlengalenga, zamankhwala, chitetezo), kulondola kumeneku sikosankha—ndikofunikira kwambiri.

Mpikisano Wanu Wampikisano: Ukadaulo Wapamwamba & ukatswiri

1.Zida Zodula Kwambiri

Timatumizaultra-precision 5-axis CNC mpheroali ndi zida zodulira diamondi. Makinawa amayenda nthawi imodzi kudutsa nkhwangwa zisanu, zomwe zimapangitsa kuti ma geometri ovuta asafikiridwe ndi machitidwe a 3-axis. Zotsatira zake? Zopanda cholakwika zimamaliza pansi0.1 µm Randi kulondola kwa dimensional mpaka ku sub-micron milingo .

2.Luso Laluso

Kulondola sikungokhudza makina okha, koma luso. Gulu lathu likuphatikiza:

• Chida-nsonga utali wowongolerakuchepetsa waviness
• Malipiro a zida zenizenikwa matenthedwe / makina oyendetsa

Makina opanda vibrationkusunga umphumphu pa kudula
Ukadaulowu umatipangitsa kuti tigwiritse ntchito zida kuchokera ku titaniyamu kupita ku mapulasitiki owoneka bwino (PEEK, UHMW) osasokoneza kulondola.

3.Kuwongolera Kwabwino Kwambiri

Chigawo chilichonse chimatsimikiziridwa ndi magawo ambiri:

• M'ntchito za metrologypogwiritsa ntchito ma submicron optical measurement systems
• ISO 2768 Fine Standardkutsata kulolerana
• Kusanthula kwapatuka kwa 3D CADkuonetsetsa ± 10% kulolerana kwa mzere wa mzere pazinthu zofunika kwambiri
Cholinga chathu? Zero zolakwika, nthawi zonse.

Kusiyanasiyana Kumakumana ndi Zatsopano: Zomwe Timapanga

Kuyambira ma prototypes mpaka kupanga kwambiri, timakhazikika mu:

• Microoptics: Makamera magalasi, laser collimators, fiber-optic zolumikizira
• Ma geometries mwamakonda: Mawonekedwe a Freeform, ma microlens array, zinthu zosokoneza
• Zothetsera zokhudzana ndi mafakitale: Zowunikira zam'mlengalenga, zida zojambulira zamankhwala, zida zodzitetezera
Ndi5-axis kusinthasintha, timatengera kamangidwe kanu—kaya n’zovuta kwambiri .

Kupitilira Kutumiza: Thandizo Loyendetsedwa ndi Mgwirizano

Sitimangotumiza magawo; timapanga maubale. Zathuutumiki wonsezikuphatikizapo:

• Ndemanga za Design-for-Manufacturability (DFM).kukhathamiritsa mtengo / kulolerana
• Ma prototyping mwachangu(kuthamanga kwa maola 72)
• Thandizo laukadaulo la moyo wonsekwa kukonza / kukweza
Kupambana kwanu ndiye chizindikiro chathu.

N'chifukwa Chiyani Mutisankhe?

"Ndi makina a 5-axis, timapanga mbali zonse zisanu za gawo popanda kukonzanso-kuchotsa zolakwika ndikufulumizitsa nthawi zotsogolera."
- Tom Ferrara, Katswiri Wopanga Zinthu

Timaphatikizanazamakono zamakono,wosanyengerera khalidwe,ndikasitomala-centric agility. Kaya mukufuna mayunitsi 10 kapena 10,000, timapereka zolondola zomwe zimapambana.